Features

Limited customer characteristics
It is used for blasting / peening
Application: clean light / medium / heavy / foundry
Control: PLC
Some options are available
Medium delivery time
ir wheel with all options
Low costs
High manufacturing quality

Description

Continuous shot blasting machine with overhead conveyor is designed to process heavy and complex shaped work pieces, like castings, welded constructions, forged and pressed parts, steel bottles, springs, etc. It is ideal for parts manufactured in small or medium series, that weight from 25 kg to 1,000 kg or more. Continuous shot blasting machine with overhead conveyor can be used for many applications, such as continuous blast cleaning, desanding and decoring in die cast industry as well for descaling, derusting and reconditioning in metalworking industry.

Work pieces are loaded individually on hooks on a overhead conveyor, which goes through the shot blasting machine. Work pieces move on a transporty system through the machine and jets of abrasive. Efficient treatment is achieved also with blasting wheels that are mounted at different angles regarding to the direction of movement. Housing of the machine is protected by wear-resistant manganese steel. At the entry and exit chamber are series of rubber screens that keep the abrasive inside the shot blasting machine.

 

Depending on customer specific demands we determine number and power of blasting wheels, type and run of hanging conveyor, loading capacity and number of hooks and frequency regulation of blasting wheel's revolutions. 

All shot blasting machines produced by Gostol India are designed in EU and manufactured in Bangalore, India. Gostol India is a subsidiary of Gostol TST, which is a world known producer of shot blasting machines. You can check all the references here.

Gostol India shot blasting machines can have installed ir sm@rt wheels and ir sm@rt valves.

ir sm@rt wheel has sensors to control and predict the wear of the wheel, to control the state of the wheel, to plan when spare parts need to changed and to reduce the amount spare parts for user.

ir sm@rt valve is characterized by following features: easy replacement of old pneumatic valve, wearing parts are made from wear-resistant material, good price, quiet operation, very good repeatability, sm@rt initialization and sm@rt regulation.

Technical data

Machine type VPP-300x600 VPP-500x1200 VPP-800x2000 VPP-1000x2500 VPP-1200x3000
Max. workpiece dimensions ø x b (mm) 300x600 500x1200 800x2000 1000x2500 1200x3000
Number of wheels 4 8 12 12 12
Wheel motor power (kW) 7.5 7.5 11 11 11
Total installed power (kW) 41 72 143 147 157
Exhausted air quantity (m3/h) 6000 12000 18000 22000 25000
Compressed air connection (inch) 3/8 3/8 3/8 1/2 1/2
Max. height (mm) 4700 5900 6700 7200 7700
Max. width (mm) 4200 5100 5900 6100 6300
Max. length (mm) 5000 8500 8500 10500 10500
Length of foundations (mm) without foundations 11500 11500 13500 13500
Width of foundations (mm) without foundations 5000 5800 6000 6200
Depth of foundations (mm) without foundations 1500 1750 1750 1750
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1.Contact person information
2.Blasted material information
Dimensions of blasted material Height Width Length Weight Diameter Wall thickness (ribbing...)
Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm)
Sections
Sheet Metal
Piece Material (castings,...)
Sections
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Sheet Metal
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Piece Material (castings,...)
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Capacity (t/h; pcs/h; m2/min,...)
1 2 3 shift(s):
Shift has hours;
Week has days;
Year has days;
Uptime %
Structure of total amount of blasted material per month
Sections % (m2/kg)
Sheet Metal % (m2/kg)
Piece Material (castings,...) % (m2/kg)
Conditions of parts prior to blasting / peening









Material temperature on stock (°C)

Other (please describe):
Required finish







Required Almen value
Required Rz
Micro mm

Other (please describe):
3.Technological Information
Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
Abrasive media which is used or should to be used





Dust collector
Dust collector? Need to quote:
Dust collector available? Type:
Exhausting capacity:
Comments
4.Other environment condition for machine and installation
Building layout:
Length:
Width:
Height:


Environment Working Temperature:
Min (mm): °C
Max (mm): °C
Environment average humidity: %

Electric power supply: kW
Wiring on site: V

Pressure air 6 bar: m3min

PLC request:
5.Competition
6.Other requirements, suggestions
Delivery date: Payment options:
Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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Gostol TST offers service of shot blasting machines