Features

Limited customer characteristics
It is used for blasting / peening
Application: clean light / medium / heavy / foundry
Control: PLC
Some options are available
Medium delivery time
ir wheel with all options
Low costs
High manufacturing quality

Description

Overhead conveyor shot blasting machine with hook is designed to process heavy and complex shaped work pieces like castings, welded constructions, forged and pressed parts, which are often fragile and sensitive and cannot be tumbled in bulk loads. It is ideal for parts manufactured in medium and large series, that weight from 5 kg to 10,000 kg. Overhead conveyor shot blasting machine with hook can be used for many applications such as continuous blast cleaning, desanding and decoring in die cast industry as well for descaling, derusting and reconditioning in metalworking industry.

Work pieces can be loaded individually or in a cluster ("Christmas tree") onto the revolving hooks on a closed loop conveyor, which is going through the shot blasting machine. Work pieces rotate on revolving hook and move back and forth in a jet of abrasive, which provides quality and uniform blasting results. VKP machine housing is protected by wear-resistant manganese steel liners or entirely made of manganese steel and additionally protected on the most exposed wear areas.

Overhead conveyor shot blasting machine with hook can be made according to specific customer's demands and may be equipped with a magnetic separator, vibration conveyor and variable frequency drive for blasting wheels.

All shot blasting machines produced by Gostol India are designed in EU and manufactured in Bangalore, India. Gostol India is a subsidiary of Gostol TST, which is a world known producer of shot blasting machines. You can check all the references here.

Gostol India shot blasting machines can have installed ir sm@rt wheels and ir sm@rt valves.

ir sm@rt wheel has sensors to control and predict the wear of the wheel, to control the state of the wheel, to plan when spare parts need to changed and to reduce the amount spare parts for user.

ir sm@rt valve is characterized by following features: easy replacement of old pneumatic valve, wearing parts are made from wear-resistant material, good price, quiet operation, very good repeatability, sm@rt initialization and sm@rt regulation.

Technical data

Machine type VKP-1000x1200 VKP-1000x1200 MS VKP 1200x1600 VKP 1200x1600 MS VKP-1600x2200 VKP-1600x2200 MS VKP-2200x2000 VKP-2200x2000 MS VKP-3000x3000 VKP-3000x3000 MS
Max. workpiece dimensions ø x b (mm) ø 1000 x 1200 ø 1000 x 1200 ø 1200 x 1600 ø 1200 x 1600 ø 1600 x 2200 ø 1600 x 2200 ø 2200 x 2000 ø 2200 x 2000 ø 3000 x 3000 ø 3000 x 3000
Number of wheels 2 2 3 3 4 4 4 4 4 4
Wheel motor power (kW) 11 15 15 22 15 15 15 15 15 22
Max. hook load (kg) 1000 1000 2000 2000 3000 3000 5000 5000 10000 10000
Total installed power (kW) 29 41 52 77 72 75 72 75 72 105
Exhausten air quantity (m3/h) 8000 8000 10000 10000 15000 15000 18000 18000 22000 22000
Compressed air connection (inch) 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Max. height (mm) 5000 6500 5500 7000 6200 7700 6400 7700 7200 8700
Max. width (mm) 4800 4800 5000 5000 5800 5800 6000 6000 7000 7000
Max. length (mm) 6000 6000 8000 8000 9000 9000 10000 10000 10000 12000
Length of foundations (mm) 2400 2400 2600 2600 3000 3000 3600 3600 4400 4400
Width of foundations (mm) 4300 4800 4500 3000 5300 5800 5500 6000 7500 7000
Depth of foundations (mm) 1500 1800 1600 1900 1800 2100 2000 2300 2000 2300
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1.Contact person information
2.Blasted material information
Dimensions of blasted material Height Width Length Weight Diameter Wall thickness (ribbing...)
Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm)
Sections
Sheet Metal
Piece Material (castings,...)
Sections
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Sheet Metal
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Piece Material (castings,...)
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Capacity (t/h; pcs/h; m2/min,...)
1 2 3 shift(s):
Shift has hours;
Week has days;
Year has days;
Uptime %
Structure of total amount of blasted material per month
Sections % (m2/kg)
Sheet Metal % (m2/kg)
Piece Material (castings,...) % (m2/kg)
Conditions of parts prior to blasting / peening









Material temperature on stock (°C)

Other (please describe):
Required finish







Required Almen value
Required Rz
Micro mm

Other (please describe):
3.Technological Information
Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
Abrasive media which is used or should to be used





Dust collector
Dust collector? Need to quote:
Dust collector available? Type:
Exhausting capacity:
Comments
4.Other environment condition for machine and installation
Building layout:
Length:
Width:
Height:


Environment Working Temperature:
Min (mm): °C
Max (mm): °C
Environment average humidity: %

Electric power supply: kW
Wiring on site: V

Pressure air 6 bar: m3min

PLC request:
5.Competition
6.Other requirements, suggestions
Delivery date: Payment options:
Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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Gostol TST offers service of shot blasting machines