Features

Limited customer characteristics
It is used for blasting / peening
Application: clean light / medium / heavy / foundry
Control: PLC
Some options are available
Medium delivery time
ir wheel with all options
Low costs
High manufacturing quality

Description

Preservation line usually consists of the following components: inlet transport system, preheating chamber, shot blasting machine, painting booth, slat conveyor, drying chamber and outlet transport system.  Primary purpose of the preservation line is protection of different types of work pieces with application of a thin layer of basic coating at the storage and processing phase as a temporary protection, and for basic colour application before final colour application.

In the preservation line can be integrated different types of machines, like Roller conveyor shot blasting machine (P type), Tube / Pipe and solid bars shot blasting machine (PC type) and Continuous shot blasting machines with overhead conveyor (VPP type).

Work pieces move on a transport system to preheating chamber, where they are dried and heated before the blasting process. After finished blasting process in the shot blasting machine, coating is applied in the basic colouring chamber. Then work pieces are transported to the drying chamber. After drying they move along the transport system from which they are removed at the end of the process. 

All shot blasting machines produced by Gostol India are designed in EU and manufactured in Bangalore, India. Gostol India is a subsidiary of Gostol TST, which is a world known producer of shot blasting machines. You can check all the references here.

Gostol India shot blasting machines can have installed ir sm@rt wheels and ir sm@rt valves.

ir sm@rt wheel has sensors to control and predict the wear of the wheel, to control the state of the wheel, to plan when spare parts need to changed and to reduce the amount spare parts for user.

ir sm@rt valve is characterized by following features: easy replacement of old pneumatic valve, wearing parts are made from wear-resistant material, good price, quiet operation, very good repeatability, sm@rt initialization and sm@rt regulation.

Technical data

Machine type VPP-300x600 VPP-500x1200 VPP-800x2000 VPP-1000x2500 VPP-1200x3000
Max. Workpiece dimensions a x b (mm) 300x600 500x1200 800x2000 1000x2500 1200x3000
Passing speed (m/min) 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5
Total installed power (kW) 41 72 143 147 157
Consumption of heat energy (kW) 110 180 390 510 620
Exhausten air quantity (m3/h) 6000 12000 18000 22000 25000
Compressed air consumption 6 bar (Nm3/min) 0.4 0.8 1.1 1.4 1.6
A Max. height (mm) 4700 6100 6700 7900 7500
B Max. width (mm) 5400 5600 6500 10500 6300
C Max. length (mm) 14000 16000 25000 52000 52000
F Depth of foundations (mm) without foundations 1500 1750 800 1500
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1.Contact person information
2.Blasted material information
Dimensions of blasted material Height Width Length Weight Diameter Wall thickness (ribbing...)
Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm)
Sections
Sheet Metal
Piece Material (castings,...)
Sections
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Sheet Metal
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Piece Material (castings,...)
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Capacity (t/h; pcs/h; m2/min,...)
1 2 3 shift(s):
Shift has hours;
Week has days;
Year has days;
Uptime %
Structure of total amount of blasted material per month
Sections % (m2/kg)
Sheet Metal % (m2/kg)
Piece Material (castings,...) % (m2/kg)
Conditions of parts prior to blasting / peening









Material temperature on stock (°C)

Other (please describe):
Required finish







Required Almen value
Required Rz
Micro mm

Other (please describe):
3.Technological Information
Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
Abrasive media which is used or should to be used





Dust collector
Dust collector? Need to quote:
Dust collector available? Type:
Exhausting capacity:
Comments
4.Other environment condition for machine and installation
Building layout:
Length:
Width:
Height:


Environment Working Temperature:
Min (mm): °C
Max (mm): °C
Environment average humidity: %

Electric power supply: kW
Wiring on site: V

Pressure air 6 bar: m3min

PLC request:
5.Competition
6.Other requirements, suggestions
Delivery date: Payment options:
Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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Gostol TST offers service of shot blasting machines