Features

Customer defined characteristics
It is used for blasting / peening
Application: clean light / medium / heavy / foundry
Control: PLC or SCADA
Unlimited options
Longer delivery time
ir wheel with all options
Price upon request
High manufacturing quality

Description

Blasting flat steels

Shot blasting machine PL is designed for blasting flat steels of different dimensions and length. It is ideal for medium production capacity.

The whole process is automated. In the first step flat steel is loaded to a loding device. Horizontal manipulator for automated handling ads flat steel to conoid rollers and pressing wheel is pressing flat steel on the rollers. After finished blasting process work pieces are automatically unloaded from roller conveyor. 

Width of guiding beam on roller conveyor can be adjusted to a width of flat steels. Two guiding flaps made from wear-resistant steel located in the shot blasting machine guide the jet to work pieces in the way that the energy of blasting wheel is fully utilized. Switch at the entrance automatically turns on or turns off blasting process, so that the blasting wheels blast only work piece. This means less wearing of the machine and less energy consumption.  

 

All shot blasting machines produced by Gostol India are designed in EU and manufactured in Bangalore, India. Gostol India is a subsidiary of Gostol TST, which is a world known producer of shot blasting machines. You can check all the references here.

Gostol India shot blasting machines can have installed ir sm@rt wheels and ir sm@rt valves.

ir sm@rt wheel has sensors to control and predict the wear of the wheel, to control the state of the wheel, to plan when spare parts need to changed and to reduce the amount spare parts for user.

ir sm@rt valve is characterized by following features: easy replacement of old pneumatic valve, wearing parts are made from wear-resistant material, good price, quiet operation, very good repeatability, sm@rt initialization and sm@rt regulation.

Technical data

Machine type PL
Min. flat steel dimensions (WxH) (mm) 12 x 8
Max. flat steel dimensions (WxH) (mm) 20 x 30
Orientation of flat steel Vertical or horizontal
Length of flat steel (mm) 4000 – 7500
Transport speed of flat steel (at max. Section) (m/min) 6
Required quality of cleaned surface (Sa) 2 ½
Working height (mm) 1000 ± 50
Max. working width up to Up to 40 mm
No. of throwing wheels 2
Type of throwing wheels 300 D
Wheel motor power (kW) 2 x 7.5 kW
Abrasive speed (m/s) 55
Capacity of throwing wheel (kg/min) 120
Total installed power of the machine (kW) 16.5
Filter motor power 4
Total installed power (kW) 20.5
Air consumption (m3/h) 3 – 4
Working pressure of compressed air (bar) 4 – 6
Total filtering surface Approx. 40
No. of filter cartridges 4
Catalogue
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1.Contact person information
2.Blasted material information
Dimensions of blasted material Height Width Length Weight Diameter Wall thickness (ribbing...)
Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm)
Sections
Sheet Metal
Piece Material (castings,...)
Sections
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Sheet Metal
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Piece Material (castings,...)
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Capacity (t/h; pcs/h; m2/min,...)
1 2 3 shift(s):
Shift has hours;
Week has days;
Year has days;
Uptime %
Structure of total amount of blasted material per month
Sections % (m2/kg)
Sheet Metal % (m2/kg)
Piece Material (castings,...) % (m2/kg)
Conditions of parts prior to blasting / peening









Material temperature on stock (°C)

Other (please describe):
Required finish







Required Almen value
Required Rz
Micro mm

Other (please describe):
3.Technological Information
Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
Abrasive media which is used or should to be used





Dust collector
Dust collector? Need to quote:
Dust collector available? Type:
Exhausting capacity:
Comments
4.Other environment condition for machine and installation
Building layout:
Length:
Width:
Height:


Environment Working Temperature:
Min (mm): °C
Max (mm): °C
Environment average humidity: %

Electric power supply: kW
Wiring on site: V

Pressure air 6 bar: m3min

PLC request:
5.Competition
6.Other requirements, suggestions
Delivery date: Payment options:
Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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Gostol TST offers service of shot blasting machines