Features

Customer defined characteristics
It is used for blasting / peening
Application: clean light / medium / heavy / foundry
Control: PLC or SCADA
Unlimited options
Longer delivery time
ir wheel with all options
Price upon request
High manufacturing quality

Description

Shot peening machine VZ is specially designed for shot peening of various types of springs. Shot peening is a cold working process used to increases durability of work pieces. This is recommended for parts, which are exposed to high alternative bending or torsion tensions. Depending on which type of springs (leaf springs or coil springs) will be processed there are two types of shot peening machine.

Work pieces move through the shot peening machine on a special transporters. According to customer's requirements we set appropriate number of blasting wheel with frequency converters to set the outlet speed of abrasive. This provides adequate shot peening intensity of workpieces surface.

Main features of VZ shot peening machine:

  • Shot peening of springs increases permanently dynamic hardness of springs.
  • Automatic change of the distance between the rollers in the machine enables processing of wide range of springs.
  • Possible to shotpeen heavy cylindrical coils spring.
  • Each coil spring is treated individually.
  • Shot peening parameters can be set from operator's panel.

All shot peening machines produced by Gostol India are designed in EU and manufactured in Bangalore, India. Gostol India is a subsidiary of Gostol TST, which is a world known producer of shot blasting machines. You can check all the references here.

Gostol India shot blasting machines can have installed ir sm@rt wheels and ir sm@rt valves.

ir sm@rt wheel has sensors to control and predict the wear of the wheel, to control the state of the wheel, to plan when spare parts need to changed and to reduce the amount spare parts for user.

ir sm@rt valve is characterized by following features: easy replacement of old pneumatic valve, wearing parts are made from wear-resistant material, good price, quiet operation, very good repeatability, sm@rt initialization and sm@rt regulation.

Technical data

Machine type VZ
Maximal outer diameter of springs (mm) 450
Minimal diameter of springs (mm) 100
Maximal length of springs (mm) 1600
Minimal length of springs (mm) 150
Maximal weight of spring (kg) 350
Maximal load to rollers (kg) 1050
Number of wheels PEP 2
Wheel motor power (kW) 37
Shot throwing grid 430 kg/min x 2 = 860 kg /min
Average shot velocity (m/s) 90
Working width – opening (mm) Ø 500
Conveyor speed (m/min) 1.5 – 10.0
Arc height specification on Alemen »A« 0.4
Ventilation requirment (m3/h) 9600
Electric power supply 380 V / 50 Hz
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1.Contact person information
2.Blasted material information
Dimensions of blasted material Height Width Length Weight Diameter Wall thickness (ribbing...)
Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm)
Sections
Sheet Metal
Piece Material (castings,...)
Sections
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Sheet Metal
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Piece Material (castings,...)
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Capacity (t/h; pcs/h; m2/min,...)
1 2 3 shift(s):
Shift has hours;
Week has days;
Year has days;
Uptime %
Structure of total amount of blasted material per month
Sections % (m2/kg)
Sheet Metal % (m2/kg)
Piece Material (castings,...) % (m2/kg)
Conditions of parts prior to blasting / peening









Material temperature on stock (°C)

Other (please describe):
Required finish







Required Almen value
Required Rz
Micro mm

Other (please describe):
3.Technological Information
Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
Abrasive media which is used or should to be used





Dust collector
Dust collector? Need to quote:
Dust collector available? Type:
Exhausting capacity:
Comments
4.Other environment condition for machine and installation
Building layout:
Length:
Width:
Height:


Environment Working Temperature:
Min (mm): °C
Max (mm): °C
Environment average humidity: %

Electric power supply: kW
Wiring on site: V

Pressure air 6 bar: m3min

PLC request:
5.Competition
6.Other requirements, suggestions
Delivery date: Payment options:
Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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Gostol TST offers service of shot blasting machines