Features

Limited customer characteristics
It is used for blasting / peening
Application: clean light / medium / heavy / foundry
Control: PLC
Some options are available
Medium delivery time
ir wheel with all options
Low costs
High manufacturing quality

Description

Wire mesh belt blast machine is ideal solution for blasting of castings, forgings, heat-treated parts, automotive components, welded constructions and fabrications. This type of machine is extremely flexible and is applicable for blast cleaning, deburring, microhandling, removing remains of casting sand, rust, old paint and visible signs of welding and noble cutting.

The work pieces are transported through the machine on a endless wire mesh belt conveyor, which is highly wear resistant. Blasting wheels installed at different angles ensure quality blasting of complex shapes, like pockets and undercuts. The wire mesh belt is because of its shape ideal for both long and small components. Machine housing is protected by wear-resistant manganese steel plates.

Depending on the customer requirements wire mesh belt blast machine has different number and power of blasting wheels, length of wire mesh conveyor at the inlet and outlet side, width of the conveyor and frequency converter for blasting wheels.

If the machine is intended for cleaning of casts whit remains of casting sand and cores then it is equipped with a vibration conveyor with a sieve and magnetic cleaner for abrasive.

All shot blasting machines produced by Gostol India are designed in EU and manufactured in Bangalore, India. Gostol India is a subsidiary of Gostol TST, which is a world known producer of shot blasting machines. You can check all the references here.

Gostol India shot blasting machines can have installed ir sm@rt wheels and ir sm@rt valves.

ir sm@rt wheel has sensors to control and predict the wear of the wheel, to control the state of the wheel, to plan when spare parts need to changed and to reduce the amount spare parts for user.

ir sm@rt valve is characterized by following features: easy replacement of old pneumatic valve, wearing parts are made from wear-resistant material, good price, quiet operation, very good repeatability, sm@rt initialization and sm@rt regulation.

Technical data

Machine type KTP-600 KTP-800 KTP-1000 KTP-1000 MS KTP-1250 KTP-1250 MS KTP-1500 KTP-1500 MS
Max. workpiece dimensions ø x b (mm) 600x400 800x500 1000x500 1000x500 1250x600 1250x600 1500x600 1500x600
Number of wheels 4 4 4 8 4 8 4 8
Wheel motor power (kW) 7.5 11 15 11 15 11 15 11
Total installed power (kW) 37 53 71 101 73 103 75 105
Exhausted air quantity (m3/h) 4000 6000 8000 12000 18000 18000 15000 22000
Compressed air connection (inch) 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8
Max. height (mm) 4900 5100 5300 6900 5600 7200 6000 7600
Max. width (mm) 3100 3300 3600 4600 4100 5100 4500 5600
Max. length (mm) 7500 9500 9500 10500 10500 12500 10500 12500
Length of foundations (mm) without foundations without foundations without foundations 9500 without foundations 11500 2500 11500
Width of foundations (mm) without foundations without foundations without foundations 5000 without foundations 5500 5000 6000
Depth of foundations (mm) without foundations without foundations without foundations 1500 without foundations 2000 700 2500

KTP - Shotblasting machine with endless horizontal conveyor

KTP...MS - Shotblasting machine with endless horizontal conveyor and magnetic separator

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1.Contact person information
2.Blasted material information
Dimensions of blasted material Height Width Length Weight Diameter Wall thickness (ribbing...)
Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm) Min (mm) Max (mm)
Sections
Sheet Metal
Piece Material (castings,...)
Sections
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Sheet Metal
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Piece Material (castings,...)
Min (mm) Max (mm)
Height
Width
Length
Weight
Diameter
Wall thickness (ribbing...)
Capacity (t/h; pcs/h; m2/min,...)
1 2 3 shift(s):
Shift has hours;
Week has days;
Year has days;
Uptime %
Structure of total amount of blasted material per month
Sections % (m2/kg)
Sheet Metal % (m2/kg)
Piece Material (castings,...) % (m2/kg)
Conditions of parts prior to blasting / peening









Material temperature on stock (°C)

Other (please describe):
Required finish







Required Almen value
Required Rz
Micro mm

Other (please describe):
3.Technological Information
Exsisting transport system (roller conveyor, hooks, belt conveyor, etc.)
Abrasive media which is used or should to be used





Dust collector
Dust collector? Need to quote:
Dust collector available? Type:
Exhausting capacity:
Comments
4.Other environment condition for machine and installation
Building layout:
Length:
Width:
Height:


Environment Working Temperature:
Min (mm): °C
Max (mm): °C
Environment average humidity: %

Electric power supply: kW
Wiring on site: V

Pressure air 6 bar: m3min

PLC request:
5.Competition
6.Other requirements, suggestions
Delivery date: Payment options:
Suggested scope of quotation (machine(s), loading / unloading equipment, transport system, electrics,...)
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Gostol TST offers service of shot blasting machines